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    Schedule Predictability

    End of the Free Ride

    by Ron Collett | October 25, 2011 | In IC Development, Off-shoring, Productivity, ROI, Schedule Predictability, Semiconductor Companies, SoCs, product development | No Comments

    According to Pagemill Partners, a well-known Silicon Valley venture capital (VC) firm, the number of semiconductor companies spawned with VC funding has been steadily declining for nearly a decade. In 2003, VCs gave life to 63 new chip companies. Last year the number was 13. It’s a trend that promises to reshape the semiconductor industry. (Note: the figures reflect companies formed in North America, Europe and Israel.)

    Established chip companies planning to expand via acquisitions should take notice. [More]

    The Realities of IP Reuse

    by Ron Collett | August 24, 2011 | In IP reuse, Productivity, Schedule Predictability, Throughput, schedule slip | 1 Comment

    Long touted as a silver bullet, IP reuse often fails to live up to expectations when it comes to increasing semiconductor R&D productivity and throughput . That’s because most IC development teams fail to recognize a critical non-linear relationship exists between the amount of circuitry they modify or “improve” in pre-existing IP blocks and the effort the engineering team expends in making those modified blocks operate properly in the target IC. Bottom line: small changes can have a disproportionate impact on project effort. Not being fully cognizant of the specifics of this non-linear behavior is a common trap into which myriad engineering teams unwittingly fall. [More]

    Death of the SoC

    by Ron Collett | May 12, 2011 | In ASICs, Best-in-Class, Development Cost, Engineering Labor, Off-shoring, Productivity, Programmable Devices, Schedule Predictability, Semiconductor Industry, SoCs, Systems Industry, Team Sizes, Throughput, Time-to-Market, Venture Capital, design complexity, systems-on-chips | 1 Comment



    Rumors of the SoC’s impending death have been popping up in the semiconductor and systems industries. Are they exaggerated? Not entirely. A decreasing number of companies are investing in system-on-chips (SoCs). Likewise, the number of concurrent SoC projects that typical R&D organizations can undertake is shrinking. The reason: soaring design cost and poor schedule predictability .That makes SoC development increasingly difficult to justify. But does this foreshadow the SoC’s complete demise? I doubt it, but these factors will surely chase more players from the market and drive greater use of alternative solutions. [More]

    The Politics of Productivity

    by Ron Collett | March 30, 2011 | In Productivity, Project Planning, R&D, Schedule Predictability, Semiconductor Companies, design complexity | No Comments



    Politics and productivity seem to go hand-in-hand in semiconductor R&D organizations. Perhaps it’s natural. No manager or project team wants the low productivity Scarlet Letter. So it’s hardly surprising that ostensibly poor performers use politics to avoid scrutiny.

    But are these so-called low productivity projects really poor performers? In fact, many are not. Quite the opposite in fact—they often have high productivity (although insufficient throughput) but are mistakenly pigeonholed because their crime was a missed schedule. Moreover, schedule overrun usually is not due to low productivity. [More]

    R&D Predictability: The Path to Profitability

    by Ron Collett | January 26, 2011 | In Best Practices, Competition, IC Development, Project Planning, Schedule Buffers, Schedule Predictability, Semiconductor Industry, Spec Changes, schedule slip | 1 Comment



    Poor schedule predictability of IC development projects is the Achilles heel of semiconductor companies. It manifests itself as high schedule slip and is among the most important R&D metrics, measuring how well project schedules reflect reality. Most don’t.

    Companies traditionally view schedule slip not as a result of faulty project plans, but rather as a consequence of unforeseeable perturbations occurring during the development process. The picture is incomplete and inaccurate. Slip must also be viewed through the project planning lens, because many events labeled as unforeseeable can be fully contemplated in the project plan with proper modeling. The payoff is big—reliable plans, which is the path to profitability. [More]

    Facts and Data vs Heuristics and Hope

    by Numetrics | November 20, 2010 | In Competition, Project Planning, Schedule Predictability, design complexity | 1 Comment

    During the next five years, a great many semiconductor companies will be faced with an increasing number of underperforming business units. Chances are they’ll be selling or spinning them off. Some chip companies, large and small, will disappear altogether. Why? [More]

    The Ripple Effect

    by Ron Collett | August 12, 2010 | In Best Practices, Productivity, Project Planning, Risk Analysis, Schedule Predictability | No Comments

    As a senior product-development manager, you’ve no doubt seen the ripple effect: Your project is humming along and it’s time to add engineers on a crucial part of the design. But wait! The engineers you need are tied up on another project whose schedule has slipped, and they can’t be moved over to yours. What’s worse is when the manager on that project is not sure when they’ll be free.

    You’re frustrated and suddenly stalled on the freeway and what happens in larger organizations is chillingly clear: a chain-reaction crash that creates incredible chaos across the R&D group.

    Missing Schedule

    Air Traffic Control Tower

    Part of the reason so many semiconductor projects miss schedule is that staffing levels are not aligned with the level of complexity that the design team needs to undertake. This is solvable problem.

    Fact-based planning provides the team with data for decision-making—ensuring that projects are staffed properly to meet the demands of the design’s complexity. Estimates of design complexity, project-staffing requirements and development cycle time are generated using empirically calibrated models. This is the heart of Fact-based planning, which is used by top semiconductor companies across the industry.

    Fact-based planning

    • Eases the traditional tension between groups within the enterprise that struggle to communicate in different languages by guiding discussions and strategy with facts and data.
    • Enables predictable revenue streams because it yields accurate schedule estimates, therefore there are no surprise shortfalls in revenue or margins.
    • Leads to predictable schedules, which is crucial in an era when time to market is more important than ever, and companies can’t afford to miss the market upturn.
    • Doesn’t replace bottom-up, detailed planning but complements it.

    Boosting Productivity

    Fact-based planning is essential to an important productivity boosting best practice: seeing the project execution pipeline clearly and managing it centrally. This best practice—and the tooling behind it—rolls up all project plans to generate a picture that shows the total resources consumed by all project plans. With this bird’s-eye view of all project plans, engineering managers can observe where there are shortfalls and over-subscriptions role by role, month by month. This becomes an essential tool for managing the pipeline.

    This isn’t an airbag that protects you in a chain reaction crash. This is a radar system that prevents the crash in the first place and gets everyone to their destinations safely.

    Originally published in EETimes http://www.eetimes.com/discussion/other/4205031/The-ripple-effect

    Overcoming the challenges of design reuse: A Webinar

    by Numetrics | January 15, 2010 | In Best Practices, News, Schedule Predictability | 2 Comments

    By Ron Collett

    In December, we were honored to participate in a Design & Reuse panel in Grenoble, France, titled “IP Reuse vs. IP Leverage: What’s the difference and what are the issues?”

    Andrea Fortunato, our European director of professional services, represented us and gave an overview of the particular challenges that design reuse brings. He blogged about it right after the panel (Design Reuse: It’s Harder Than it Looks).

    Our friends at D&R have just posted an audio Webinar of that panel. It’s definitely worth a listen if you’re designing with cores and trying to take advantage of reusability.

    Have you had design reuse challenges recently? If so, feel free to comment on this post to let us know what they were and how you overcame them. Improving productivity in the semiconductor industry is a communal effort!

    Design and Reuse IP Panel Webinar

    Why Most Semiconductor Design Projects Slip Schedule

    by Numetrics | October 19, 2009 | In Productivity, Project Planning, Schedule Predictability | No Comments

    (Summary: More than 80 percent of semiconductor projects slip schedule, but we can change this costly reality by introducing a fact-based planning methodology into semiconductor product-development organizations).

    By Ron Collett

    The increase in semiconductor design complexity never slows. This reality always reinforces itself when I look at the agenda of a given week’s technology event. This week’s headliner is ARM Techcon3 in Santa Clara.

    Here’s a sampling of the presentations:

    • “How Software and Hardware Can Cooperate To Manage Power Consumption in ARM-based Systems”
    • “Fireside Chat: Enabling Internet Eveywhere and Advancing Next-Generation Designs”
    • “Energy Efficient Design at 65nm – What Really Works!”

    And the list goes on—challenging design issues at complex technology nodes everywhere you look. It’s little wonder then that most semiconductor design projects slip schedule (see chart).

    Schedule Slip Bar Graph

    Old habits in a mature industry die hard. Engineers have built products in more or less the same way for 40 years, and they’ve had tremendous market success. So why change? Engineering intuition always seems to work, and a bottom-up approach to project staffing is the way we’ve always done things. No reason to change, right?

    Wrong.

    Projects slip for a number of reasons:

    • We’re human. Who can predict when or if a spec change might occur or the flu takes out a few key engineers for a week?
    • We often lack the context to make fact-based decisions for dizzingly complex designs. For example, if you’ve spread a design over three locations in different time zones, using a newly-acquired team designing to a new process, you’re trying to extrapolate the effect of those factors based on your experience. But you probably have never experienced those factors before because each design is different.
    • Projects are late often because they are under-scoped. The schedule for the new project is based largely on the post-mortem of the last project, with the conclusion that none of the things that went wrong last time will be allowed to go wrong this time (and no other major new challenges will be allowed to creep in!).

    Typical bottom-up reactions to managing such complexity tend to fall into two categories:

    • Boost staff to hit schedule. This generally creates either a low-productivity, low-throughput situation or a high-throughput, low-productivity environment. Teams might hit schedule but will blow out the budget.
    • Leverage a small, skilled team of engineers and drive it hard. This can marshal costs and improve decision-making, but a small team can produce only so much in a given period of time, even if it’s highly productive. Too much pressure to hit an unrealistic schedule also kills morale.

    Sharp engineering managers can achieve best in class and cut or eliminate schedule slip by adopting a top-down approach that complements their traditional bottom-up planning. The top-down methodology uses:

    • Quantified estimates of the chip’s complexity
    • The team’s productivity
    • A model of the rate at which effort will be expended on the project.

    With the proper infrastructure in place, schedule estimates can be generated within just a few hours. At this point you can benchmark against your own experience or against the industry’s experience and make fact-based what-if tradeoffs to boost your schedule predictability and design ROI.

    More than 80 percent of semiconductor projects slip schedule. But we can change this reality. You wouldn’t expect this from your foundry, would you? Your foundry partner gives you a precise estimate of yield on your chip based on its models and its vast experiences with similar projects. You should expect the same predictability from your product-development organization.

    IC Teams Tend to Underestimate SOC Development Costs

    by Numetrics | September 25, 2009 | In Best Practices, Productivity, Project Planning, Schedule Predictability | No Comments

    By Ron Collett

    Underestimating the complexity of an SOC semiconductor design project is a growing problem in our industry. In an era where SOC projects cost tens of millions of dollars to complete, a week of schedule slip means $1 million or more in lost revenue potential. That’s unacceptable.

    That was my main point last week during a panel I participated on that was part of the EE Times SOC Virtual Conference.

    Former EE Times EDA Editor Richard Goering, now blogging for Cadence, captured the panel well in a post this week (Are SoC Development Costs Significantly Underestimated?).

    To justify the investment in an SoC, Collett said, the available revenue stream must be 10X the development costs. Thus, if an SoC has a $500 million market opportunity, development costs should not exceed $50 million. Today, however, development costs can easily reach $40 to $80 million. Collett noted that 60 percent of this cost is labor and that the major part of the overall development cost is verification.

    Richard, with a great comparison, went on to write:

    Anyone who has ever been involved in a home remodeling project knows how hard it is to get a reliable estimate up front of how long it will take and how much it will cost. Underestimating time and cost is commonplace. A large SoC design project is far more complex, with many more stakeholders. There is no simple answer to the question of how development costs can be accurately predicted. But there are some ideas about how to lower development costs.

    Tensilica CTO Grant Martin weighed in from the IP perspective, Xilinx VP of Product Development Steve Douglass offered the FPGA perspective, and ASIC designer Sven Andersson from Realtime Embedded AB talked about the value of verified IP blocks. It was a great conversation, and you can hear it in archived form by registering for the event.

    There’s some additional information about the panel (we tweeted some highlights during the panel) that have been cataloged under the hash tag #eetsoc.And we’ve published a helpful white paper on how to measure IC development productivity in our online library.

    Time really is money in the semiconductor industry, and quantifying schedule risk is an excellent way to maximize your engineering investments.


    Are SoC Development Costs Significantly Underestimated?

     
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